Corrosion Coupons

MVECOXXPA-EPX-XXX MicroVision ^EX Cooling Tower Controller, Toroidal Probe, Standard Panel, Conductivity Control, ORP, 5 Timers, PULSAlink Communications, Pyxis PTSA by Quantrol

MicroVision ^EX is a microprocessor-based conductivity, pH, and ORP controller, with the features and functions you need for accurate monitoring and control of cooling tower water that won't break your budget!

Features

• Toroidal conductivity sensor.
• One-point calibration.
• Large easy to read color display.
• Lockable front cover.
• Multiple level security codes.
• Up to 10 digital inputs.
• Optional 4-20 mA analog outputs and inputs.
• Dry contact alarm output.
• Battery backup.
• Optional Make-up conductivity control with a toroidal sensor.
• USB data logging is standard: Up to 2 years of data logging, Upload/Download program settings.
• Upgrades to the Operating System.
• Optional Ethernet interface.

Operating Benefits

• Easy installation.
• Easy programming based on MicroVision simplicity.
• Toroidal conductivity probe.
• No need to recalibrate conductivity probe.
• Reduced potential for fouling.
• Two year warranty.
• Wide control range: 0 - 9,999 μS/cm.
• Compact size saves space and reduces freight cost.

Controls

Bleed

• Solenoid valves, or motorized ball valves

pH and ORP Control

• Pumps, solenoid valves, or motorized ball valves

Up to 6 Selectable Timer Relays

• Limit timer
• Percent timer
• % post bleed with limit timer
• Water meter pulse timer
• Biocide control timer, with prebleed, lockout, and conductivity minimum
• 4-20mA input, pH, or ORP set point control
• Alarm output

Aftermarket

• Solenoids
• Motorized Ball Valves
• Water Meters
• Corrosion Coupon Racks
• Metering Pumps (PULSAtron, XP Series)

CCR20X1X7X8AF5 Corrosion Coupon Rack, Strainer, Inlet/Outlet Valves, Flow Control Valve, 2 Station PVC, 73°F @ 150 PSI, 5 GPM by Quantrol

Our Corrosion Coupon Racks are hydrostatically tested for maximum system performance exceeding industry standards.

Pulsafeeder's standard corrosion rack systems are designed to provide reliable, convenient side stream monitoring using ASTM standard coupons. These rugged systems are available for cool or hot water systems and can be configured for up to six monitoring stations.

Available options include quick release coupon holders, flow meters, y-strainers and more.

Features

• Schedule 80 PVC piping assembly and components for standard applications
• Schedule 40 black iron piping assembly and components for hot water applications
• All black iron racks are supplied on unistrut for easy installation
• Designed to ASTM specifications
• Wall mountable for easy installation
• Accepts ASTM test coupons
• Plastic pipe systems are mounted on 1/4" Poly panel

Applications

• Cooling Tower Systems
• Once-Thru Cooling
• Closed Loop Cooling
• Boiler Water Systems

CC-0006-BM Corrosion Coupons: Biofouling Mesh by AquaPhoenix

3" long × 1/2" wide × 1/16" thick. 3/16" hole 1/4" from end.

ACR-40 4 Station, 3/4" PVC Coupon Rack with QR Coupon Holders, Inlet/Outlet Valves, PE Panel Mount by Quantrol

Corrosion coupon racks are used to monitor and evaluate the effectiveness of water treatment programs against corrosion in cooling towers as well as chilled and hot water systems. Our racks meet ASTM specifications and are hydrostatically tested prior to shipment. Choose from PVC or black iron in 2 or 4 station configurations.

3/4" Schedule 80 PVC

• Use with chilled or cooling water
• Rated at 120°F @ 125 PSI
• Quick release PVC coupon holders with screw and nut
• Mounted to Polyethylene Panel

3/4" Black Iron

• Use with hot, chilled or cooling water
• Rated at 300°F @ 185 PSI
• Threaded black iron/steel coupon holders with screw and nut
• Mounted to Polyethylene Panel

CCR20X1X7X8AF3 Corrosion Coupon Rack, Strainer, Inlet/Outlet Valves, Flow Control Valve, 2 Station PVC, 73°F @ 150 PSI, 3 GPM by Quantrol

Our Corrosion Coupon Racks are hydrostatically tested for maximum system performance exceeding industry standards.

Pulsafeeder's standard corrosion rack systems are designed to provide reliable, convenient side stream monitoring using ASTM standard coupons. These rugged systems are available for cool or hot water systems and can be configured for up to six monitoring stations.

Available options include quick release coupon holders, flow meters, y-strainers and more.

Features

• Schedule 80 PVC piping assembly and components for standard applications
• Schedule 40 black iron piping assembly and components for hot water applications
• All black iron racks are supplied on unistrut for easy installation
• Designed to ASTM specifications
• Wall mountable for easy installation
• Accepts ASTM test coupons
• Plastic pipe systems are mounted on 1/4" Poly panel

Applications

• Cooling Tower Systems
• Once-Thru Cooling
• Closed Loop Cooling
• Boiler Water Systems

CC-0002-CS Corrosion Coupons: Mild Carbon Steel, Alloy C1010 by AquaPhoenix

3" long × 1/2" wide × 1/16" thick. 3/16" hole 1/4" from end.

ACR-40-B-7 4 Station, 3/4" PVC Coupon Rack with QR Coupon Holders, Inlet/Outlet Valves, PE Panel Mount, 10 GPM Visual Flow Indicator by Quantrol

Corrosion coupon racks are used to monitor and evaluate the effectiveness of water treatment programs against corrosion in cooling towers as well as chilled and hot water systems. Our racks meet ASTM specifications and are hydrostatically tested prior to shipment. Choose from PVC or black iron in 2 or 4 station configurations.

3/4" Schedule 80 PVC

• Use with chilled or cooling water
• Rated at 120°F @ 125 PSI
• Quick release PVC coupon holders with screw and nut
• Mounted to Polyethylene Panel

3/4" Black Iron

• Use with hot, chilled or cooling water
• Rated at 300°F @ 185 PSI
• Threaded black iron/steel coupon holders with screw and nut
• Mounted to Polyethylene Panel

ACR-20-CG 2 Station, 3/4" PVC Coupon Rack with QR Coupon Holders, Inlet/Outlet Valves, PE Panel Mount, 5 GPM Flow Regulator + Basket Strainer by Quantrol

Corrosion coupon racks are used to monitor and evaluate the effectiveness of water treatment programs against corrosion in cooling towers as well as chilled and hot water systems. Our racks meet ASTM specifications and are hydrostatically tested prior to shipment. Choose from PVC or black iron in 2 or 4 station configurations.

3/4" Schedule 80 PVC

• Use with chilled or cooling water
• Rated at 120°F @ 125 PSI
• Quick release PVC coupon holders with screw and nut
• Mounted to Polyethylene Panel

3/4" Black Iron

• Use with hot, chilled or cooling water
• Rated at 300°F @ 185 PSI
• Threaded black iron/steel coupon holders with screw and nut
• Mounted to Polyethylene Panel

CC-0005-GA Corrosion Coupons: Galvanized, Alloy C1010 Mild Steel by AquaPhoenix

3" long × 1/2" wide × 1/16" thick. 3/16" hole 1/4" from end.

ACR-45-CH 4 Station 3/4" Black Iron Coupon Rack with Threaded Coupon Holders, Inlet/Outlet Valves, PE Panel Mount, 5 GPM Flow Regulator + Steel Y-Strainer by Quantrol

Corrosion coupon racks are used to monitor and evaluate the effectiveness of water treatment programs against corrosion in cooling towers as well as chilled and hot water systems. Our racks meet ASTM specifications and are hydrostatically tested prior to shipment. Choose from PVC or black iron in 2 or 4 station configurations.

3/4" Schedule 80 PVC

• Use with chilled or cooling water
• Rated at 120°F @ 125 PSI
• Quick release PVC coupon holders with screw and nut
• Mounted to Polyethylene Panel

3/4" Black Iron

• Use with hot, chilled or cooling water
• Rated at 300°F @ 185 PSI
• Threaded black iron/steel coupon holders with screw and nut
• Mounted to Polyethylene Panel

CCR4X1X7X8AF5 Corrosion Coupon Rack, Strainer, Inlet/Outlet Valves, Flow Control Valve, 4 Station PVC, 73°F @ 150 PSI, 5 GPM by Quantrol

Our Corrosion Coupon Racks are hydrostatically tested for maximum system performance exceeding industry standards.

Pulsafeeder's standard corrosion rack systems are designed to provide reliable, convenient side stream monitoring using ASTM standard coupons. These rugged systems are available for cool or hot water systems and can be configured for up to six monitoring stations.

Available options include quick release coupon holders, flow meters, y-strainers and more.

Features

• Schedule 80 PVC piping assembly and components for standard applications
• Schedule 40 black iron piping assembly and components for hot water applications
• All black iron racks are supplied on unistrut for easy installation
• Designed to ASTM specifications
• Wall mountable for easy installation
• Accepts ASTM test coupons
• Plastic pipe systems are mounted on 1/4" Poly panel

Applications

• Cooling Tower Systems
• Once-Thru Cooling
• Closed Loop Cooling
• Boiler Water Systems

CCR20DX7X8CF5 Corrosion Coupon Rack, Strainer, Inlet/Outlet Valves, Flow Control Valve, 2 Station Carbon, 200°F, 200 PSI, 5 GPM by Quantrol

Our Corrosion Coupon Racks are hydrostatically tested for maximum system performance exceeding industry standards.

Pulsafeeder's standard corrosion rack systems are designed to provide reliable, convenient side stream monitoring using ASTM standard coupons. These rugged systems are available for cool or hot water systems and can be configured for up to six monitoring stations.

Available options include quick release coupon holders, flow meters, y-strainers and more.

Features

• Schedule 80 PVC piping assembly and components for standard applications
• Schedule 40 black iron piping assembly and components for hot water applications
• All black iron racks are supplied on unistrut for easy installation
• Designed to ASTM specifications
• Wall mountable for easy installation
• Accepts ASTM test coupons
• Plastic pipe systems are mounted on 1/4" Poly panel

Applications

• Cooling Tower Systems
• Once-Thru Cooling
• Closed Loop Cooling
• Boiler Water Systems

CC-0003-AD Corrosion Coupons: Admiralty Brass, Alloy CDA443 by AquaPhoenix

3" long × 1/2" wide × 1/16" thick. 3/16" hole 1/4" from end.

MVECXXXPA-XXX-XXX MicroVision ^EX Cooling Tower Controller, Toroidal Probe, Standard Panel, Conductivity Control, 3 Timers by Quantrol

MicroVision ^EX is a microprocessor-based conductivity, pH, and ORP controller, with the features and functions you need for accurate monitoring and control of cooling tower water that won't break your budget!

Features

• Toroidal conductivity sensor.
• One-point calibration.
• Large easy to read color display.
• Lockable front cover.
• Multiple level security codes.
• Up to 10 digital inputs.
• Optional 4-20 mA analog outputs and inputs.
• Dry contact alarm output.
• Battery backup.
• Optional Make-up conductivity control with a toroidal sensor.
• USB data logging is standard: Up to 2 years of data logging, Upload/Download program settings.
• Upgrades to the Operating System.
• Optional Ethernet interface.

Operating Benefits

• Easy installation.
• Easy programming based on MicroVision simplicity.
• Toroidal conductivity probe.
• No need to recalibrate conductivity probe.
• Reduced potential for fouling.
• Two year warranty.
• Wide control range: 0 - 9,999 μS/cm.
• Compact size saves space and reduces freight cost.

Controls

Bleed

• Solenoid valves, or motorized ball valves

pH and ORP Control

• Pumps, solenoid valves, or motorized ball valves

Up to 6 Selectable Timer Relays

• Limit timer
• Percent timer
• % post bleed with limit timer
• Water meter pulse timer
• Biocide control timer, with prebleed, lockout, and conductivity minimum
• 4-20mA input, pH, or ORP set point control
• Alarm output

Aftermarket

• Solenoids
• Motorized Ball Valves
• Water Meters
• Corrosion Coupon Racks
• Metering Pumps (PULSAtron, XP Series)

CC-0007-AL Corrosion Coupons: Aluminum, Alloy AL7075 by AquaPhoenix

3" long × 1/2" wide × 1/16" thick. 3/16" hole 1/4" from end.

CR-4000-3/4 Corrosion Coupon Rack: 2 Position, 3/4" PVC by AquaPhoenix

Accurate monitoring of corrosion rates in any environment is critical when viewed in terms of the maintenance and repair costs associated with corrosion and material failure. Test coupons provide an inexpensive means of on-line monitoring that will allow you to effectively measure the corrosivity within your system.

ACR-40-B-7EGJ 4 Station, 3/4" PVC Coupon Rack with QR Coupon Holders, Inlet/Outlet Valves, PE Panel Mount, 10 GPM Visual Flow Indicator + Sample Tee w/ Valve + Basket Strainer + Clear PVC by Quantrol

Corrosion coupon racks are used to monitor and evaluate the effectiveness of water treatment programs against corrosion in cooling towers as well as chilled and hot water systems. Our racks meet ASTM specifications and are hydrostatically tested prior to shipment. Choose from PVC or black iron in 2 or 4 station configurations.

3/4" Schedule 80 PVC

• Use with chilled or cooling water
• Rated at 120°F @ 125 PSI
• Quick release PVC coupon holders with screw and nut
• Mounted to Polyethylene Panel

3/4" Black Iron

• Use with hot, chilled or cooling water
• Rated at 300°F @ 185 PSI
• Threaded black iron/steel coupon holders with screw and nut
• Mounted to Polyethylene Panel

ACR-40-CG 4 Station, 3/4" PVC Coupon Rack with QR Coupon Holders, Inlet/Outlet Valves, PE Panel Mount, 5 GPM Flow Regulator + Basket Strainer by Quantrol

Corrosion coupon racks are used to monitor and evaluate the effectiveness of water treatment programs against corrosion in cooling towers as well as chilled and hot water systems. Our racks meet ASTM specifications and are hydrostatically tested prior to shipment. Choose from PVC or black iron in 2 or 4 station configurations.

3/4" Schedule 80 PVC

• Use with chilled or cooling water
• Rated at 120°F @ 125 PSI
• Quick release PVC coupon holders with screw and nut
• Mounted to Polyethylene Panel

3/4" Black Iron

• Use with hot, chilled or cooling water
• Rated at 300°F @ 185 PSI
• Threaded black iron/steel coupon holders with screw and nut
• Mounted to Polyethylene Panel

ACR-25 2 Station 3/4" Black Iron Coupon Rack with Threaded Coupon Holders, Inlet/Outlet Valves, PE Panel Mount by Quantrol

Corrosion coupon racks are used to monitor and evaluate the effectiveness of water treatment programs against corrosion in cooling towers as well as chilled and hot water systems. Our racks meet ASTM specifications and are hydrostatically tested prior to shipment. Choose from PVC or black iron in 2 or 4 station configurations.

3/4" Schedule 80 PVC

• Use with chilled or cooling water
• Rated at 120°F @ 125 PSI
• Quick release PVC coupon holders with screw and nut
• Mounted to Polyethylene Panel

3/4" Black Iron

• Use with hot, chilled or cooling water
• Rated at 300°F @ 185 PSI
• Threaded black iron/steel coupon holders with screw and nut
• Mounted to Polyethylene Panel

MTC1PTA-XXX MicroTrac Series Tower Controllers with Toroidal Probe, Bleed & Selectable Feed, Flow Assembly, Panel by Quantrol

The MicroTrac is a microprocessor based feed and bleed toroidal conductivity controller designed to control conductivity and feed inhibitor in cooling tower systems. Featuring innovative toroidal sensor technology, the MicroTrac provides an economical control platform that is not susceptible to sensor fouling and never requires calibration! The MicroTrac toroidal conductivity sensor is factory calibrated for the life of the probe eliminating routine calibrations saves you valuable service time and money. By design, the MicroTrac toroidal conductivity sensor has no exposed electrodes, which means that there is nothing to wear out or foul. When installed according to the manufacturer's instructions, the need for routine sensor removal and cleaning is virtually eliminated.

The MicroTrac measures the conductivity of the cooling tower recirculating water via a toroidal conductivity sensor. The controller activates two independent relay outputs based on bleed and a selectable feed mode of operation. The MicroTrac conductivity controller has a 0 - 9,999 μS/cm range, making it ideal for other applications as well, such as rinse, industrial process, wastewater, etc.

Features

• Selectable rising or falling setpoint for open or closed loop control.
• Water meter pulse timer.
• Percent timer.
• % post bleed timer.
• Limit timer.

Operating Benefits

• Easy to use.
• No need to recalibrate.
• Reduced potential for fouling.
• Easy Installation.
• Two year warranty.
• Large range: 0 - 9,999 μS/cm.
• Simple user interface.

Controls

Timers

• Water Meter Pulse Timer
• Percent Timer
• % Post Bleed Timer
• Limit Timer

Aftermarket

• Solenoids
• Motorized Ball Valves
• Water Meters
• Corrosion Coupon Racks
• Metering Pumps (PULSAtron, XP Series)

CR-300 Inline Corrosion Sensor - 4-20mA / RS485 Modbus by Quantrol

The use of the LPR corrosion rate represents a valuable tool that can be easily and affordably deployed to provide both general and localized corrosion measurements in an instantaneous format. There is a common industrial misnomer that the use of inline LPR corrosion sensors should be identical to that of corrosion coupons. The LPR corrosion level represents the real-time electrochemical measurement of corrosion. While it may be linear with respect to the corrosion rate obtained from the weight loss of a coupon exposed to water for a long period, the LPR corrosion rate may not necessarily be the same exact value of the latter. The instantaneous nature of the device measurement represents a "real-time condition" on an MPY scale based on the specific metallurgy being assessed and will in many cases vary, in a short time scale, from a corrosion coupon. The LPR data should be used to best understand the linear relationship with coupons and for real-time application performance assessment and adjustment.

The Pyxis CR-200/300 corrosion rate sensors are ideal for cooling and process water treatment monitoring where robustness and affordability are a must. The sensors utilize the linear polarization resistance (LPR) method to produce a raw signal. The raw signal is conditioned, amplified, and digitized directly in the sensor itself. This avoids the interferences and attenuation of the raw signal caused by long-distance wiring needed for other corrosion probes to a separate signal conditioner or transmitter box. The Pyxis corrosion sensors measure sample water conductivity directly and compensate for the conductivity impact on the LPR measurement. These unique product characteristics make the Pyxis LPR superior in performance and accuracy.

In addition to the LPR measurement to obtain the general corrosion rate, the CR-200/300 sensors also measure electrochemical noise. The measured noise data is used to calculate an index to quantify the localized corrosion rate also referred to as pitting.

The CR-300 is a standalone sensor that can be powered by a 24 VDC power source such as an existing controller or PLC.

The CR-200 is a battery powered and Bluetooth® enabled corrosion sensor for true wireless connectivity. A centralized Bluetooth® enabled display panel available via the BTA-100 for single probe or the BTA-400 for multiple probes can be used to display the readings from an array of CR-200 sensors. The CR-200 makes it possible to monitor corrosion at multiple test points, avoiding the complications of running power and signal output wires from the sensor to a controller and/or display unit. The CR-200 sensor can store up to 6-months' worth of data that can be wirelessly downloaded to a computer or phone using the uPyxis APP.

The CR-300, with the addition of a Pyxis Bluetooth Adpter (MA-WB), and the CR-200 can both communicate with any smart device via the uPyxis app. The uPyxis app, available for all smart phones and computers, is used to configure and obtain current sensor readings. Additional diagnostic information is available and can be used for determining the sensor performance or the need for maintenance.

The CR-200/300 sensors accept various test metal electrodes commonly used in the industry (LowCarbon Steel, Copper, Admiralty Brass, 304 Stainless Steel, Copper Nickel, Aluminum 1100 &6061).

Application

Cooling & Process Water Monitoring

Key Features

• Anti-electromagnetic interference (anti-EMI) design with stainless steel sensor body
• MODBUS support with isolated RS-485 communication
• Battery life up to 1 year thru using our ultra-low power design and smart power management
• Three O-ring grooves positioned on the sensor body allow insertion depth control
• Bluetooth connectivity to uPyxis app: Downloadable at Google Play Store or Apple App store
• Ultra-low corrosion rate down to 0.001 MPY can be accurately measured
• Generalized Corrosion & Localized Corrosion Rate